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50-01-01
To
detect and repair cracks in the four engine mount lugs.
Applies
to all Model M-18L Aircraft.
Compliance required as soon as possible but not
later than next 25 hours operating time and at each 25-hour period
thereafter until reinforcement of engine mount lugs is accomplished.
Inspect the four engine mounts for cracks. If
cracks are evident, reweld the lugs to mate with the mount holes on the
engine and weld an X-4130 0.058-inch strap 1/2 x 3-inches to the lug and
the side tube member. Further inspections are not necessary after the
above reinforcement of the lugs is made. (Mooney Service Bulletin No. 4
covers this same subject.) Should also include the LA model, since they use the
same engine mount.
51-03-01
To prevent the possibility of failure of
the fuel line due to vibration and relative motion.
Applies to Model M-18 Series Aircraft, Serial
Numbers 1 through 82 and 201 through 236.
Compliance required not later than March 15,
1951.
There have been reported failures of the fuel
line due to fuel tank vibration and relative motion between the fuel
tank and the fuel shutoff valve. To preclude the possibility of
recurrence of this type failure, cut the fuel line at a point
approximately 4 inches from the fuel tank outlet and install a 4-inch
length of 3/8-inch ID approved aromatic resistant flexible hose and hose
clamps at this point. Then attach a
braided strap to ensure grounding of the tank. (Mooney Service
Bulletin No. 6 covers this same subject.)
53-17-01
To prevent possible fouling of
controls and the control stick by foreign objects install
canvas boot P/N 22-7 around control stick and secure to floor boards.
Applies
to all Model M-18 Series Aircraft.
Compliance required by October 15, 1953.
(Mooney Service Bulletin No. 11 covers this same subject.)
53-24-03
To
prevent baggage from jamming or fouling the landing gear retraction
bellcranks P/N 35-1.
Applies to all models of M-18L Mite which have
not had the Landing Gear Bellcrank Cover installed.
Compliance required by February 28, 1954. The main wing spar has two rectangular holes in it. These have
bellcranks installed to change the direction of the push-pull tubes for
the main landing gear. These bellcranks extend into the baggage
compartment and can cause interference problems with baggage.
The AD
requires the installation of bellcrank covers, P/N 1028-1 with
installing angles P/N 1028-2 to prevent this problem. (Mooney Service
Bulletin No. 12 covers this same subject).
59-22-03
Applies to All M-18 Series Aircraft.
Compliance required within the next 10
flight-hours but not later than December 15, 1959.
The following inspections, repairs, and
replacements shall be accomplished:
(a) Empennage
(1) Remove and disassemble empennage.
Remove control surfaces and hinge brackets from fin and horizontal
stabilizer. Remove bolts through stabilizer main spar attach blocks.
Disassemble stabilizer and fin from empennage truss and each
other. (2) Inspect all bolted joints for the following
items: (i) Wear on
bolts (ii) Wear on bolt
holes in fittings and lugs (iii) Wear on
bushing (iv) Wear of
bushing on fittings, lugs and wood. (Replace parts as necessary). (3) Remove all fabric from stabilizer and fin.
Inspect all wood and glue joints including attachment of leading edge
skin to main spar for deterioration. (4) At center section of stabilizer spar
inspect glue joint between attach blocks and spar for deterioration and
inspect spar and blocks for cracks. Inspect fin spar for cracks at
attach bolts. (5) Any defective wood parts shall be replaced
or repaired in accordance with CAM 18 and/or manufacturer's
recommendations. When the fin and stabilizer are satisfactory,
reinforcement of the stabilizer main spar center section and the fin and
stabilizer center hinge rib-rear spar attachment shall be accomplished
in accordance with Mooney M-18 Service Letter No. 16. (Kits of
reinforcement parts are available from Mooney Aircraft, Inc.) (6) Clean all empennage drain holes, and see
that they are located as specified in Mooney M-18 Service Letter
16. (7) Inspect welds at rudder and elevator hinges
and control horns and at all joints on the tail truss for inadequate
welds (i.e. weld which does not fill fillet cross section area) and for
cracks using either method (i) or (ii) below. (i) Magnetic
particle or X-ray inspection. (ii) Remove paint
and primer and visually inspect welds with a 10-power glass. Parts with
defective welds are to be replaced or repaired. A joint may be rewelded
providing the old weld is removed and the surfaces thoroughly
cleaned. (8) Remove upper tail truss attach fittings
from aft fuselage bulkhead and inspect as described in item (2). Inspect
bulkhead front and back for cracks in area of these fittings. Inspect
glue joint between bulkhead and aft fuselage skin and longerons for
deterioration or separation. Repair in accordance with Mooney M-18
Service Letter No. 17. Examine trim linkage attached to lower part of
aft bulkhead for worn bolts. Replace bolts as necessary. (9) Reassemble and install empennage making
sure all bolts are tight. Block airplane solidly at tail skid and
inspect for empennage play as follows: (i) Stabilizer -
Move up and down at one tip and measure at opposite tip. Total allowable
play 1/2-inch up and down. (ii) Stabilizer -
Move fore and aft at one tip and measure at opposite tip. Total
allowable play 3/4-inch fore and aft. (iii) Fin - Move
fore and aft at top leading edge and measure at bottom rudder trailing
edge. Total allowable play 1/2-inch up and down.
(b) Aft Fuselage
(1) Inspect wood around forward fuselage
tubular structure attach fittings for deterioration. Clean all drain
holes. Inspect all glue joints for deterioration. See that drain holes
are located as specified in Mooney M-18 Service Letter 16.
(c) Wing
(1) Remove-seat, auxiliary fuel tank and
belly access panel. Inspect ribs, skin and both spars at lower center
section and around fuselage fittings for wood and glue joint
deterioration. (2) Inspect all wood and glue joints in wheel
well area for deterioration. Inspect both spars for cracks in area of
the gear attachments. (3) Inspect interior of wing in areas having
access openings. (4) Remove aileron and inspect hinges and
control horn in accordance with part (a), item (7). (5) Remove wing fabric locally in area of
aileron hinges and at inboard corner of aileron cutout and check
condition of wood and glue joints. If evidence of deterioration is found
remove fabric further as necessary for complete examination of forward
area of wing trailing edge. Check security of attachment of wing
trailing edge in aileron area. (6) Clean all drain holes in wing, and see that
they are located as specified in Mooney M-18 Service Letter 16.
(d) Control Systems
(1) Inspect all control systems
(aileron, trim, rudder, and elevator). (i) Visually
inspect all welds for cracks and inadequate welds (i.e. weld which does
not completely fill fillet cross section area). (ii) Check
security of all bolted hinge and fitting attach points. (Mooney M-18
Service Letters Nos. 16 and 17 pertain to this same subject.
79-11-05
R1
Amendment 39-3480 as amended by Amendment 39-4050.
Applies to Mooney
M-18L S/N's 2 and up, M-18C S/N's 201 and up, M-18LA S/N's 100 through
200, M-18C55 S/N's 323 and up certificated in all categories.
Compliance
required as indicated:
To
prevent failure of the vertical fin spar in flight due to wood
deterioration and to detect other wood and glue joint deterioration in
the wood wing and wood empennage structure, accomplish the
following inspections and checks or approved equivalents within the next
30 days after the effective date of this AD, unless already accomplished
within the last 35 months, and thereafter at intervals not to exceed 36
months from the last inspection.:
(1) Remove all
fabric from the horizontal and vertical stabilizers. Inspect all wood
and glue joints including attachment of leading edge skin to main spar
for deterioration.
(2) At center
junction of stabilizer spar and fin inspect glue joint between attach
blocks and stabilizer spar for deterioration and inspect spar and blocks
for cracks. Inspect fin and spar for cracks at attachment bolts.
(3) Inspect rear
bulkhead of the stabilizer for cracks and looseness in the area of the
stabilizer attachments. Inspect attachment blocks for cracks or
looseness at spar.
(4) Remove wing
fabric locally in area of aileron hinges and at inboard corner of
aileron cutout. Check condition of wood and glue joints. If evidence of
deterioration is found, remove fabric further as necessary for complete
examination of forward area of wing trailing edge. Check attachment of
wing trailing edge in aileron area for looseness.
(5) Ensure that
all drain holes in empennage and wing are clear.
(6) If any
defects set forth in paragraphs (1), (2), (3), or (4) above are
detected, repair in accordance with FAA Advisory Circular AC 43.13-1A or
approved equivalent or replace with an identical new part or equivalent
prior to further flight. Equivalent repairs, inspections, and/or parts
must be approved by the Chief, Engineering and Manufacturing Branch,
FAA, Eastern Region.
(7) A bore scope,
utilizing FAA approved permanent access holes, is considered an approved
equivalent means of inspecting only for the vertical and horizontal
stabilizers, when satisfying the requirements of paragraphs (1), (2),
and (3). The bore scope inspection shall be accomplished within the next
30 days after the effective date of this AD, unless already accomplished
within the last 11 months, and thereafter at intervals not to exceed 12
months from the last inspection.
(8) Upon
submission of substantiating data by an owner or operator, through an
FAA maintenance inspector, the Chief, Engineering and Manufacturing
Branch, FAA, Eastern Region, may adjust the inspection time in this
Airworthiness Directive.
Amendment 39-3480
was effective June 5, 1979.
This amendment
39-4050 is effective April 1, 1981.
79-18-07
Amendment
39-3547.
Applies to Mooney Mite models M-18L S/N's 2 and up, M-18C S/N's
201 and up, M-18LA S/N's 100 through 200, M-18C55 S/N's 323 and up,
certificated in all categories.
Compliance
required as indicated:
To
prevent failure of structural areas due to wood deterioration and to
detect other wood and glue joint deterioration in the fuselage and wood
wing, accomplish the following within the next 30 days after
the effective date of this AD, unless already accomplished within the
last 35 months, and thereafter at intervals not to exceed 36 months from
the last inspection.
(1) Remove the
fabric inboard of station 12 on both wings over the main and auxiliary
wing spars. Inspect spars for cracks and delaminations especially at all
bolt hole locations and in the area of the landing gear attachments.
(2) If not
already provided, apply a water resistant cloth or plastic adhesive such
as duct tape at the wing to fuselage joint from the wing leading edge to
the wing trailing edge under the metal fairing strip, to prevent entry
of water at this point.
(3) Inspect all
wood and glue joints in the wheel well area for cracks and wood
deterioration.
(4) Remove fabric
between fuselage stations 29 to 35.5. Inspect plywood joints for wood
deterioration.
(5) Apply hand
pressure on top of plywood turtleback in the area of fuselage station
105. If softness is detected, remove fabric and inspect for wood cracks.
(6) Inspect welds
for cracks and welds which do not completely fill fillet cross section
at rudder and elevator hinges and control horns with a 10-power glass.
(7) Inspect the
fuel tank attachment points to the fuselage in the areas of the
attachment bolts for deterioration.
(8) Inspect glue
joints in the area of the battery for separation and deterioration.
(9) Clear all
drain holes in fuselage.
(10) If any
defects noted in paragraphs (1) through (8) above are detected, repair
in accordance with FAA Advisory Circular AC 43.13-1A or approved
equivalent, or replace with an identical new part or equivalent, prior
to further flight. Equivalent repairs or parts must be approved by the
Chief, Engineering and Manufacturing Branch, FAA, Eastern Region.
(11) Upon
submission of substantiating data by an owner or operator through an FAA
maintenance inspector, the Chief, Engineering and Manufacturing Branch,
FAA, Eastern Region, may adjust the inspection time in this
Airworthiness Directive.
This amendment is
effective September 3, 1979.
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